Albany UltraTough M&I User Manual

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UltraTough M&I Mechanical INSTALLATION
Doors are UltraRugged, UltraReliable, UltraAffordable.
P/N: 6410T0015
Rev: 4/22/2010
Version 4.2
Albany Door Systems - A Company of Albany International Corp. All Rights Reserved
1080 Maritime Drive, Port Washington, WI 53074 - 975-A Old Norcross Road, Lawrenceville, Georgia 30046
262-268-9885 www.albanydoors.com
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Summary of Contents

Page 1 - Version 4.2

UltraTough M&I Mechanical INSTALLATION Doors are UltraRugged, UltraReliable, UltraAffordable. P/N: 6410T0015 Rev: 4/22/2010 Version 4.2 Alba

Page 2 - STATEMENT OF WARRANTY

10 Manual # 6410T0015 Version 4.2 Drive Chain Tension Shown here is a finished header assembly that has been in-stalled. Also note the idler barre

Page 3 - INTRODUCTION

Rev. 4/22/2010 Manual # 6410T0015 11 Hand Chain Operator A manual hand chain is provided to move the door without power. Lightly pull the red handl

Page 4

12 Manual # 6410T0015 Version 4.2 Installing the inertia brake The inertia brake is supplied on all chain drive, springless UltraTough M&I doo

Page 5 - Delivery and Inspection

Rev. 4/22/2010 Manual # 6410T0015 13 Installing the lintel brush seal Every UltraTough M&I Door System is supplied complete with a lintel sealin

Page 6 - PREPARATION

14 Manual # 6410T0015 Version 4.2 MOUNTING MOTOR COVER Remove installation eyelets. Mount the motor cover over the mounting tabs using a 3/8” bolt

Page 7

Rev. 4/22/2010 Manual # 6410T0015 15 Mounting top cover support wall attachment angled flashing Wall mount the 120 degree angle flashing 6” above th

Page 8 - or Less

16 Manual # 6410T0015 Version 4.2 MECHANICAL PROCEDURES TRAVELING WINDBAR ASSEMBLY – DRIVE BARREL This page is for reference only. Straps are at

Page 9

Rev. 4/22/2010 Manual # 6410T0015 17 TRAVELING WINDBAR ASSEMBLY – JAMB MOUNT

Page 10

18 Manual # 6410T0015 Version 4.2 TRAVELING WINDBAR ASSEMBLY – GUIDE MOUNT

Page 11

Rev. 4/22/2010 Manual # 6410T0015 19 TRAVELLING WINDBAR ASSEMBLY – WINDBAR STRAP

Page 12

2 Manual # 6410T0015 Version 4.2 STATEMENT OF WARRANTY Albany Door Systems - A Company of Albany International Corp. All Rights Reserved 1080 Mari

Page 13

20 Manual # 6410T0015 Version 4.2 STEP 1 If the door was supplied from the factory with a Traveling Windbar, proceed directly to Step 2. With

Page 14

Rev. 4/22/2010 Manual # 6410T0015 21 STEP 2 APPLIES TO ALL JAMB-MOUNTED WINDBARS Fasten one (1) windbar track bracket to each hole provided in t

Page 15

22 Manual # 6410T0015 Version 4.2 STEP 4 APPLIES TO 4” OR 4-1/2” DIAMETER WINDBARS With the door in the closed position, disconnect the power s

Page 16 - MECHANICAL PROCEDURES

Rev. 4/22/2010 Manual # 6410T0015 23 Truck Guard with Gussets Installation 1.Remove the flat bar from the side column. 2. Install the light cur

Page 17

24 Manual # 6410T0015 Version 4.2 Truck Guard with Gussets Installation ITEM # DESCRIPTION QTY 2 Guard, light curtain flat bar 1 8 1/4-20 x 5/8

Page 18

Rev. 4/22/2010 Manual # 6410T0015 25 Retractile Cable Installation This picture shows the mounting of the standard retractile cable mount to the sid

Page 19

26 Manual # 6410T0015 Version 4.2 Truck Guard Installation 1.Remove lower sets of bolts from front covers. 2. Install light curtain to front

Page 20

Rev. 4/22/2010 Manual # 6410T0015 27 Installation Checklist Please fill out below and return to Albany Door Systems Customer Installation

Page 21

28 Manual # 6410T0015 Version 4.2 Electrical Installation Yes No Were the factory supplied cables (motor, encoder & 7-wire) long en

Page 22 - STEP 4a

Rev. 4/22/2010 Manual # 6410T0015 29 Door Start-Up Yes No Was the door start-up procedure easy to follow? If No, what probl

Page 23

Rev. 4/22/2010 Manual # 6410T0015 3 INTRODUCTION The contents of this manual are designed to help you install UltraTough M&I high speed doors. D

Page 24 - TOP VIEW

30 Manual # 6410T0015 Version 4.2 Please email digital pictures of the installed door to: [email protected] Activation Yes No What typ

Page 25

Rev. 4/22/2010 Manual # 6410T0015 31

Page 26 - Truck Guard Installation

4 Manual # 6410T0015 Version 4.2 ALBANY DOOR SYSTEMS CONTACT INFORMATION Port Washington, WI 1080 Maritime Drive, Port Washington, WI 53074 Phon

Page 27 - Installation Checklist

Rev. 4/22/2010 Manual # 6410T0015 5 Delivery and Inspection Lock-Out Tag-out all electrical power supplied to the door before making any electrical

Page 28

6 Manual # 6410T0015 Version 4.2 Setting up the side frame The door is usually to be installed centered over the door opening. Also at this time e

Page 29

Rev. 4/22/2010 Manual # 6410T0015 7 Temporarily secure the second side frame to the opening. Attach width gauge across the upper section of both sid

Page 30

8 Manual # 6410T0015 Version 4.2 Preparing the header assembly for lifting Loosen and remove the lower idler barrel bolt and move the idler barrel

Page 31

Rev. 4/22/2010 Manual # 6410T0015 9 Lifting with a fork lift Never lift using the bottom beam or the idler barrel between the forks and the header

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