Albany UltraSmart User Manual

Doors are UltraRugged, UltraReliable, UltraAffordable. P/N:001448 Rev: 4/22/2010 Version 4.20 Albany Door Systems - A Company of Albany International

10 Manual #001448 Version 4.20 Hand Chain Operator A manual hand chain is provided to move the door without power. Lightly pull the red handle of t

Rev. 4/22/2010 Manual #001448 11 Installing the inertia brake The inertia brake is supplied on all chain drive, springless UltraTough M&I door s

12 Manual #001448 Version 4.20 Installing the lintel brush seal Every UltraTough M&I Door System is supplied complete with a lintel sealing stri

Rev. 4/22/2010 Manual #001448 13 MOUNTING MOTOR COVER Remove installation eyelets. Mount the motor cover over the mounting tabs using a 3/8” bolt.

14 Manual #001448 Version 4.20 Mounting top cover support wall attachment angled flashing Wall mount the 120 degree angle flashing 6” above the high

MECHANICAL PROCEDURES TRAVELING WINDBAR ASSEMBLY – DRIVE BARREL This page is for reference only. Straps are attached to the barrel at the factory.

16 Manual #001448 Version 4.20 TRAVELING WINDBAR ASSEMBLY – JAMB MOUNT

Rev. 4/22/2010 Manual #001448 17 TRAVELING WINDBAR ASSEMBLY – GUIDE MOUNT

18 Manual #001448 Version 4.20 TRAVELLING WINDBAR ASSEMBLY – WINDBAR STRAP

Rev. 4/22/2010 Manual #001448 19 STEP 1 If the door was supplied from the factory with a Traveling Windbar, proceed directly to Step 2. With the

2 Manual #001448 Version 4.20 INTRODUCTION The contents of this manual are designed to help you install UltraTough M&I high speed doors. DO NOT

20 Manual #001448 Version 4.20 STEP 2 APPLIES TO ALL JAMB-MOUNTED WINDBARS Fasten one (1) windbar track bracket to each hole provided in the two

Rev. 4/22/2010 Manual #001448 21 STEP 4 APPLIES TO 4” OR 4-1/2” DIAMETER WINDBARS With the door in the closed position, disconnect the power supp

22 Manual #001448 Version 4.20 Truck Guard with Gussets Installation 1.Remove the flat bar from the side column. 2. Install the light curtain t

Rev. 4/22/2010 Manual #001448 23 Truck Guard with Gussets Installation ITEM # DESCRIPTION QTY 2 Guard, light curtain flat bar 1 8 1/4-20 x 5/8 HH

24 Manual #001448 Version 4.20 Truck Guard Installation 1.Remove lower sets of bolts from front covers. 2. Install light curtain to front side

Rev. 4/22/2010 Manual #001448 25 ELECTRICAL CONNECTIONS -A- Motor/Brake—3/4” Conduit (all doors) -B- Low Voltage Signals—3/4” Conduit (all doors)

26 Manual #001448 Version 4.20 See next page for additional connections of thermal & hoist switches MOTOR WIRING DRILL ONLY INTO BOTTOM OF BOXU

Rev. 4/22/2010 Manual #001448 27 One Speed Drive Units Only

28 Manual #001448 Version 4.20 Two Speed Drive Units Only

Rev. 4/22/2010 Manual #001448 29

Rev. 4/22/2010 Manual #001448 3 ALBANY DOOR SYSTEMS CONTACT INFORMATION Port Washington, WI 1080 Maritime Drive, Port Washington, WI 53074 Phone:

30 Manual #001448 Version 4.20

Rev. 4/22/2010 Manual #001448 31 HMANUALACTIVATORS13456MODULE - ACONNECT AS “NORMALLY OPEN”2TB2REMOTE CONTROL13456MODULE - A2TB2MODULE - DLOOP DETEC

32 Manual #001448 Version 4.20 ENABLING THE WIRELESS SAFETY SYSTEM If the door is equipped with Albany’s Wireless Safety System (indicated by the la

Rev. 4/22/2010 Manual #001448 33 UltraSmart™ STARTUP PROCEDURE Albany’s UltraSmart™ control system is designed to accommodate numerous option module

34 Manual #001448 Version 4.20 The Open, Partial, and Breakaway Limit are all relative to the Closed Limit. If the Closed Limit is reset to a diffe

Rev. 4/22/2010 Manual #001448 35 Installation Checklist Please fill out below and return to Albany Door Systems Customer Installation Dat

36 Manual #001448 Version 4.20 Electrical Installation Yes No Were the factory supplied cables (motor, encoder & 7-wire) long enough?

Rev. 4/22/2010 Manual #001448 37 Door Start-Up Yes No Was the door start-up procedure easy to follow? If No, what problem(s

38 Manual #001448 Version 4.20 Please email digital pictures of the installed door to: [email protected] Activation Yes No What type of

4 Manual #001448 Version 4.20 Delivery and Inspection Lock-Out Tag-out all electrical power supplied to the door before making any electrical instal

Rev. 4/22/2010 Manual #001448 5 Setting up the side frame The door is usually to be installed centered over the door opening. Also at this time esta

6 Manual #001448 Version 4.20 Temporarily secure the second side frame to the opening. Attach width gauge across the upper section of both side fram

Rev. 4/22/2010 Manual #001448 7 Preparing the header assembly for lifting Loosen and remove the lower idler barrel bolt and move the idler barrel fo

8 Manual #001448 Version 4.20 Lifting with a fork lift Never lift using the bottom beam or the idler barrel between the forks and the header assem

Rev. 4/22/2010 Manual #001448 9 Drive Chain Tension Shown here is a finished header assembly that has been in-stalled. Also note the idler barrel ha